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TELEPHONE CABLES – INDOOR/OUTDOOR | |
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REFERENCE STANDARDS | |
INTERNATIONAL | CW 1044, CW 1109, CW1293, CW 1308, CW 1311, CW 1316, CW 1600, Elaky, IEC 189 |
NATIONAL | IS 13176, S/WS 1130, S/WS 1148, G/WIR – 06/02 |
CONDUCTOR | ELECTROLYTIC COPPER BARE/TINNED |
SIZES | 0.4 MM/ 0.5 MM/ 0.6 MM/0.63 MM/ 0.71 MM/ 0.8 MM/ 0.9 MM SOLID |
INSULATION | A. PVC SUITABLE FOR 70°C/85°C OPERATION B. MEDIUM/HIGH DENSITY POLYETHYLENE |
FORMATION | MULTIPAIR |
BINDER TAPE | POLYSTER/PVC |
SCREENING | ALUMINIUM MYLAR TAPE WITH 100% COVERAGE (OPTIONAL) |
ARMOUR | G.I. WIRE/STRIP AS PER IS: 3975 (OPTIONAL) ALONGWITH DRAIN WIRE |
INNER/OUTER SHEATH | PVC/POLYETHYLENE/FRLS PVC |
TELECOM CABLES CONFORMS TO NATIONAL SPECIFICATIONS | |||||||||
---|---|---|---|---|---|---|---|---|---|
No./Dia of Cond. | No. of Pairs | Min. Thickness of Sheath | UNARMOURED CABLE | ARMOURED CABLE | |||||
Max. OD | Approx. Net Weight | Round G.I. wire | Flat G.I. strips | Thickness of Sheath Nominal | Approx. | Weight Approx. Net | |||
mm | – | mm | mm | kg/km | mm | mm | mm | mm | kg/km |
2/0.50 | 1 | 0.50 | 3.50 | 12.20 | – | – | – | – | – |
4/0.50 | 2 | 0.65 | 5.10 | 25.10 | 1.40 | 1.80 | 10.7 | 197.00 | |
4/0.50 | 2 | 0.65 | 5.10 | 25.10 | 1.40 | 1.80 | 10.7 | 197.00 | |
6/0.50 | 3 | 0.65 | 5.60 | 32.50 | 1.40 | 1.80 | 11.20 | 224.00 | |
8/0.50 | 4 | 0.65 | 6.00 | 39.50 | 1.40 | 1.80 | 12.60 | 315.00 | |
12/0.50 | 6 | 0.65 | 6.80 | 53.75 | 1.40 | 1.80 | 13.10 | 341.50 | |
14/0.50 | 7 | 0.65 | 7.00 | 59.00 | 1.40 | 1.80 | 13.60 | 362.50 | |
20/0.50 | 10 | 0.75 | 9.00 | 88.00 | 1.40 | 1.80 | 15.60 | 482.50 | |
22/0.50 | 11 | 0.75 | 9.50 | 93.50 | 1.40 | 1.80 | 16.10 | 505.50 | |
28/0.50 | 14 | 0.75 | 10.50 | 108.75 | 1.40 | 1.80 | 17.10 | 492.50 | |
40/0.50 | 20 | 0.75 | 11.50 | 147.50 | 1.40 | 1.80 | 18.10 | 627.50 | |
50/0.50 | 25 | 0.75 | 11.80 | 179.50 | 1.40 | 1.80 | 18.40 | 661.50 | |
70/0.50 | 35 | 0.90 | 13.60 | 252.00 | 0.8×4.0 | 2.00 | 21.00 | 884.50 | |
84/0.50 | 42 | 0.90 | 15.00 | 290.00 | 0.8×4.0 | 2.00 | 22.40 | 980.50 | |
100/0.50 | 50 | 1.10 | 16.20 | 353.00 | 0.8×4.0 | 2.00 | 23.60 | 1089.00 | |
150/0.50 | 75 | 1.30 | 19.60 | 524.00 | 0.8×4.0 | 2.00 | 25.40 | 1147.00 | |
200/0.50 | 100 | 1.40 | 22.80 | 696.00 | 0.8×4.0 | 2.00 | 28.60 | 1369.00 |
These cables are used to provide a connection in internal telephne systems. They have plain annealed copper conductore with a cream coloured PVC Sheath.
This range wires is particularly suited for the wiring of distribution frames and similar equipment. They are made up of 0.5mm soft tinned copper conductors insulated with PVC. Standard colours from stock: 2coreBlue/Yellow,Red/White,Black/Yellow
4core- Red/White/Green/Black
(Other Colours available on request subject to minimum order quantity)
Conforming to British and International telecommunication authorities specification, these cables are suitable for cross-connecting individual items of switch-board equipment and to connect the exchange with internal distribution points.
Conductor: Solid tinned copper wire (0.5mm) to BS 4109
Insulation: PVC
Lay-up: Cores twisted into pairs or triples, laid up to form a compact circular cable.
Wrapping: Polyester Tape.
Sheath: PVC (Crem/White/Grey/Black). Medium to large size cables are fitted with a nylon ripcord for easy stripping.
Options: Additional earth wire either tinned or plain copper insulated or uninsulated.
These cables are used to provide a connection in internal telephne systems. They have plain annealed copper conductore with a cream coloured PVC Sheath.
No.of Pairs | Pair Config. | Min. Sheath Thickness (mm) |
Max. Overall Dia. (mm) |
Nominal Weight (kg/km) |
---|---|---|---|---|
3 | 1X3 | 0.6 | 4.8 | 3.1 |
4 | 1X4 | 0.6 | 6.0 | 34 |
10+E | 1X10 | 0.6 | 4.8 | 3.1 |
3 | 1X3 | 0.6 | 8.6 | 102 |
20+E | 1X20 | 0.7 | 12.0 | 161 |
40+E | 4X10 | 0.9 | 15.0 | 295 |
50+E | 5X10 | 1.0 | 17.0 | 252 |
100+E | 5X20 | 1.4 | 27.0 | 687 |
These cables provide a convenient means of modifying or rerouting telephone installations without disturbing the decor. The flat formation of these cables allows them to be laid under carpets without affecting the surface contour.
These cables comply with British Telecom requirements for reduced fire hazard telephone cables. The Conductore are 0.5mm in dia, polythylene insulated, twisted into pairs, lapped with a mica/glass tape with overall aluminum screen and earht wire and sheathed with white, low smoke, zero halogen compund.
Used for connecting telephone systemsand exchanges, these cables have a tinned copperconductor (0.5mm dia) with PVC insulation. Theseare twisted to form a pair then laid up and sheathedin white/black/grey PVC. A rip cord is laid underthe sheath to facilitate its removal. An optional1.38mm dia plain copper earth wire is availableon 10pair cables.
These cables are manufactured inaccordance to CW 1308 specifications as below withthe addition of an overall aluminium foil screenand tinned copper earth wire. Available in 3,6,10+Eand 25+E.
No.of Pairs | Pair Config. | Min. Sheath Thickness (mm) |
Max. Overall Dia. (mm) |
Nominal Weight (kg/km) |
---|---|---|---|---|
2 | 1×2 | 0.6 | 4.5 | 22 |
3 | 1X3 | 0.65 | 5.0 | 31 |
4 | 1X4 | 0.5 | 5.8 | 34 |
6 | 1X6 | 0.6 | 6.8 | 50 |
10 | 1X10 | 0.6 | 8.3 | 70 |
10+E | 1X10 | 0.6 | 8.6 | 102 |
12 | 1X12 | 0.7 | 9.1 | 91 |
12+E | 1X12 | 0.7 | 9.5 | 104 |
20 | 1X20 | 0.8 | 10.7 | 148 |
20+E | 1X20 | 0.7 | 12.0 | 161 |
25 | 1X25 | 0.8 | 11.4 | 172 |
25+E | 1X25 | 0.8 | 12.0 | 178 |
32 | 4X8 | 0.8 | 12.4 | 215 |
32+E | 4X8 | 0.9 | 12.6 | 224 |
40+E | 4X10 | 0.9 | 15.0 | 295 |
50+E | 5X10 | 1.0 | 17.0 | 352 |
60+E | 6X10 | 1.1 | 20.0 | 412 |
80+E | 1X20 | 1.2 | 22.5 | 552 |
6X10 | ||||
100+E | 5X20 | 1.4 | 27.0 | 687 |
160+E | 4X10 | 1.7 | 30.3 | 1069 |
6X20 | ||||
200+E | 10X20 | 1.9 | 33.0 | 1294 |
320+E | 16X20 | 2.2 | 39.5 | 1755 |
The cables are also available in 0.4 & 1.38 |
Colour Chart for CW 1308 & 1600 | ||
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Pair No. | A Wire | B wire |
1 | WHITE-Blue | BLUE-White |
2 | WHITE-Orange | Orange-White |
3 | WHITE-Green | GREEN-White |
4 | WHITE-Brown | BROWN-White |
5 | WHITE-Grey | GREY-WHITE |
6 | RED-Blue | BLUE-Red |
7 | RED-Orange | ORANGE-Red |
8 | RED-Green | GREEN-Red |
9 | RED-Brown | BROWN-Red |
10 | RED-Grey | GREY-Red |
11 | BLACK-Blue | BLUE-Black |
12 | BLACK-Orange | ORANGE-Black |
13 | BLACK-Green | GREEN-Black |
14 | BLACK-Brown | BROWN-BLack |
15 | BLACK-Grey | GREY-Black |
16 | YELLOW-Blue | BLUE-Yellow |
17 | YELLOW-Orange | ORANGE-Yellow |
18 | YELLOW-Green | GREEN-Yellow |
19 | YELLOW-Brown | BROWN-Yellow |
20 | YELLOW-Grey | GREY-Yellow |
21 | VIOLET-Blue | BLUE-Voilet |
22 | VIOLET-Orange | ORANGE-Voilet |
23 | VIOLET-Green | GREEN-Voilet |
24 | VIOLET-Brown | BROWN-Voilet |
25 | VIOLET-Grey | GREY-Voilet |
26 | PINK-Blue | BLUE-Pink |
27 | PINK-Orange | ORANGE-Pink |
28 | PINK-Green | GREEN-Pink |
29 | PINK-Brown | BROWN-Pink |
30 | PINK-Grey | GREY-Pink |
100 Ω/120 Ω Balanced PCM Cables for Transmission Equipment Installation | |
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Ref. Standandards | Lucent, Ericsson, Alcatel & TEC |
Conductor | Solid plain annealed copper to IEC 60228 |
Insulation | PE/Foam PE |
Pair Colour | A Wire-Red, B Wire-Blue |
Lay-up: | Two insulated conductors twisted to form a pair, Screened with numbered Aluminium mylar tape with 0.5mm ATC earth wire. Required number of pairs are laid up, stranded together to form a compact circular cable. |
Wrapping | Polyester or polyethylene tapes are taped around the cable for isolation. |
Screening | Aluminium mylar tape lapped with overlap. Nominal thickness of tape is 0.05mm with earth wire 0.5mm ATC. |
Braiding (Optional) | 0.15mm ATC braiding with minimum coverage of 30% and 35-40° braid angle. |
Sheath | PVC/FR/FRZH. |
Conductor Diameter (mm) | Conductor Resistance(Loop) at 20° C (Ω /km) | Insulation Resistance (MΩ/Km) | Capacitance Un-balance Pair to Ground(pF)for 500m | Impedance(Ω) | Resistance Unbalance % | Cross talk db for 500m. Length |
---|---|---|---|---|---|---|
0.4 | 308.0 | 5000 | 2000 | 120 | 2.5 | 70 |
0.5 | 187.9 | 5000 | 2000 | 120 | 2.5 | 70 |
No. of Pairs | No. of Cores | Numbered Tape | Sheath Thickness (mm) Nominal |
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1 | 2 | 1 | 0.8 |
2 | 4 | 2 | 0.8 |
3 | 6 | 3 | 0.8 |
4 | 8 | 4 | 0.8 |
5 | 10 | 5 | 0.8 |
6 | 12 | 6 | 1.0 |
7 | 14 | 7 | 1.0 |
8 | 16 | 8 | 1.0 |
9 | 18 | 9 | 1.0 |
10 | 20 | 10 | 1.0 |
11 | 22 | 11 | 1.4 |
12 | 24 | 12 | 1.4 |
13 | 26 | 13 | 1.4 |
14 | 28 | 14 | 1.4 |
15 | 30 | 15 | 1.4 |
16 | 32 | 16 | 1.4 |
Sizes Covered | |
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0.4 mm | Upto 2400 pair |
0.5 mm | Upto 1200 pair* |
0.63 mm | Upto 600 pair |
0.9 mm | Upto 300 pair |
* Elkay have valid type approval for 800 pair cable from TEC as per G/WIR-CUG-01. However, Elkay Capacity to manufactured both armoured/unarmoured cable for sizes as mentioned above.
Cable Construction | |
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Conductor | Solid Annealed Bare Copper |
Insulation | Solid Polyethylene, coloured as per specification |
Units | 10/20 Pairs shall be laid up to form a unit |
Super Unit | 5 units of 10p/20p laid up to form a super unit of 50p/l00p |
Cable Core Laying | 10p/20p units / 50p/100p super units laid up to form a Cable Core |
Jelly Filling | Jelly shall be filled in the interstices of cable core |
Polyester Taping | Polyester tape applied longitudinally/helically over the laid up core/cable |
Screening | PolyAl. tape applied longitudinally over polyester tape with overlap |
Sheathing | Polyethylene applied in the form of an extruded layer |
Bedding | Two PE tapes applied helically |
Armouring | Two galvanized steel tapes applied helically |
Jacketing | Polyethylene applied in the form of an extruded layer |
CW1128
These cables are used in external environment for protection against moisture. Made with plain copper conductors 0.5 mm in diameter.Polyethylene insulated, twisted into pairs and laidin unit construction. They are then filled with petroleum jelly and polyethylene sheathed in black.
CW1198
These cables are used in external environment where a greater degree of mechanical protection is required. Construction is as per CW1128 with the addition of a galvanised steel wire armour and polyethylene over sheath.
CW1236
These cables are made from plain copper conductors, cellular polyethylene insulated,twisted into pairs and laid up in unit formation.An aluminium moisture barrier is bonded to a black solid outer polyethylene outer sheath and then petroleum jelly filled. (Over 200 pairs only).
Sizes Covered | |
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0.4 mm | Upto 100 pair |
0.5 mm | Upto 100 pair |
0.63 mm | Upto 50 pair |
0.9 mm | Upto 20 pair |
Aerial Cables | |
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Conductor | Solid Annealed Bare Copper |
Insulation | Solid Polyethylene, coloured as per specification |
Units | 10/20 Pairs shall be laid up to form a unit |
Super Unit | 5 units of 10p/20p laid up to form a super unit of 50p/l00p |
Cable Core Laying | 10p/20p units/50p/100p super units laid up to form a Cable Core |
Jelly Filling | Not Applicable |
Polyester Taping | Polyester tape applied longitudinally/helically over the laid up core/cable |
Screening | PolyAl. tape applied longitudinally over polyester tape with overlap |
Self Suspension wires/strand | Galvanized steel wires as per specification |
Sheathing | Not Applicable |
Bedding | Not Applicable |
Armouring | Not Applicable |
Jacketing | Polyethylene applies over cable core & suspension strand in the form of 8 |
These cables are self-supporting for aerial installations. Construction as per CW 1128 with the inclusion of an integral steel support strands or caternary. The cross section of these cables resembles a figure of eight.
No.of Pairs | Conductor Size (mm) |
No. & Normal Dia. of Strands (mm) |
Max. Overall Dia.(mm) |
Nominal Weight (kg/km) |
---|---|---|---|---|
5 | 0.5 | 1/2.65 | 8.1 | 125 |
10 | 0.5 | 1/2.65 | 9.0 | 150 |
20 | 0.5 | 7/1.6 | 11.1 | 210 |
30 | 0.5 | 7/1.6 | 13.0 | 350 |
50 | 0.5 | 7/1.6 | 15.6 | 470 |
100 | 0.5 | 7/1.6 | 20.4 | 740 |
COPPER/ALUMINIUM CABLES – 1100 V GRADE | |
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REFERENCE STANDARDS | IS 694, IS 7098, BS 6004, BS 6500 |
CONDUCTOR | ELECTROLYTIC COPPER BARE/TINNED |
SIZES | 1.0 SQ.MM UPTO 630 SQ.MM |
FORMATION | MULTISTRANDED CONDUCTOR – Class 2, Class 5 |
INULATION | A. P.V.C SUITABLE FOR 70°C/85°C/125°C COPPERATION B. XLPE INSULATION C. LOW HALOGEN LOW SMOKE SPECIALLY FORMULATED POLYMER. |
S.NO. | CROSS SECTIONAL AREA OF COND. | NOMIANL INS. THICKNESS | OVERALL DIA | MAXIMUM RESISTANCE CONDUCTOR AT 20°C OHMS/KM | |
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SQ.MM | MM | MAX.MM | ABC | ATC | |
1 | 1 | 0.7 | 3.2 | 19.5 | 20.0 |
2 | 1.5 | 0.7 | 3.4 | 13.3 | 13.7 |
3 | 2.5 | 0.8 | 4.2 | 7.98 | 8.21 |
4 | 4 | 0.8 | 4.8 | 4.95 | 5.09 |
5 | 6 | 0.8 | 5.6 | 3.30 | 3.39 |
6 | 10 | 1.0 | 7.0 | 1.91 | 1.95 |
7 | 16 | 1.0 | 8.2 | 1.21 | 1.24 |
8 | 25 | 1.2 | 10.0 | 0.780 | 0.795 |
9 | 35 | 1.2 | 11.5 | 0.554 | 0.565 |
10 | 50 | 1.4 | 13.0 | 0.386 | 0.393 |
11 | 70 | 1.4 | 15.0 | 0.272 | 0.277 |
12 | 95 | 1.6 | 17.5 | 0.206 | 0.210 |
13 | 120 | 1.6 | 19.0 | 0.161 | 0.164 |
14 | 150 | 1.8 | 21.0 | 0.129 | 0.132 |
15 | 185 | 2.0 | 23.5 | 0.106 | 0.108 |
16 | 240 | 2.2 | 26.5 | 0.0801 | 0.0817 |
17 | 300 | 2.4 | 29.5 | 0.0641 | 0.0654 |
18 | 400 | 2.6 | 33.5 | 0.0486 | 0.0495 |
19 | 500 | 2.8 | 37.5 | 0.0384 | 0.0391 |
20 | 630 | 2.8 | 42.0 | 0.0287 | 0.0292 |
BC: Bare Copper
CCS: Copper claded steel
CCA: Copper claded aluminium
PE: Polyethylene
FPE: Foamed polyethylene by gas injection
AL: Aluminium
AL/pet: Aluminium+pet foil
AL/pet/AL: Al+PET+Al foil
CU/pet: Copper+pet foil
PVC: Polyvinyl Chloride
TS: Tri shielding
QS: Quad Shielding
SPECIFICATION | RG58C/U | RG59/U | RG6/U | RG11/U | |
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Nominal Impedance | OHM | 50+2 | 75+3 | 75+3 | 75+3 |
Capacitance | pF/m | 98 | 53 | 53.5 | 52.4 |
Velocity Radio | % | 66 | 82 | 85 | 85 |
NOMINAL ATTENUATION | |||||
---|---|---|---|---|---|
at 55MHZ | dB/100m | 11.4 | 6.73 | 5.52 | 3.15 |
at 211MHZ | dB/100m | 22.3 | 12.47 | 10.00 | 6.23 |
at 250MHZ | dB/100m | 23.0 | 13.45 | 10.82 | 6.72 |
at 450MHZ | dB/100m | 37.3 | 17.72 | 14.43 | 9.02 |
at 750MHZ | dB/100m | 51.0 | 22.87 | 18.54 | 11.97 |
at 860MHZ | dB/100m | 52.2 | 24.67 | 20.01 | 13.05 |
at 1000MHZ | dB/100m | 58.8 | 26.64 | 21.49 | 14.27 |
at 1350MHZ | dB/100m | ||||
at 1750MHZ | dB/100m | ||||
at 2050MHZ | dB/100m | ||||
at 2150MHZ | dB/100m | ||||
at 2400MHZ | dB/100m |
RETURN LOSS | |||||
---|---|---|---|---|---|
(30~300) MHZ | db | >35 | >20 | >20 | >20 |
(300~860) MHZ | db | >30 | >20 | >20 | >20 |
(860~2400) | db | ||||
Inner Conductor | mm | 19/0.18TC | 0.81BC/CCS | 1.02BC/CCS | 1.63BC/CCS |
Dielectric | mm | PE2.95 | FPE3.66 | FPE4.57 | FPE7.11 |
Outer conductor:Foil | AL foil | AL foil | AL foil | ||
Outer conductor:Braid | TC | AL wire | AL wire | AL wire | |
Coverage | % | 90 | 40 | 40 | 40 |
Sheath diameter | mm | PVC5.0 | PVC6.10 | PVC6.91 | PVC10.03 |
Min. bending radius | mm | 15/50 | 40/80 | 35/70 | 50/100 |
MAIN USING | LAN data coaxial cable |
Drop cable for antenna, CATV terminals & satellite connections |
Drop cable for antenna, CATV terminals & satellite connections |
Distribute cable for LAN |
|
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NOTE | RG59TS RG59QS RG59B/U is available |
RG6TS RG6QS RG6Messenger is available |
RG11TS RG6QS RG11 Messenger is available |
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