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Special Application Cables

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Jumper Wire

Equipment wires and jumper wires are utilised for cross connections on instrumentent panels and electronic industry on all types of electronic equipment.

Construction

  • Conductor: Solid tinned copper wire toBS 4109
  • Insulation: PVC to BS 6746
  • Option: Single or bi-colours
No. of Pairs Conductor
diameter
(mm)
Conductor
Cross-Section
Area (sq.mm.)
Conductor Insulation
Thickness (mm)
Overall Dia.
(mm)
Conductor
Resistance
at 20°C
(Ω/km)
Insulation Resistance
(MΩ/km)
1 0.4 0.126 0.2 0.85 150.0 50
1 0.5 0.20 0.2 0.95 97.5 50
1 0.6 0.28 0.2 1.05 65.0 50
1 0.9 0.64 0.25 1.6 29.0 50
2 0.6 0.28 0.2 2.0 65.0 50
3 0.6 0.28 0.2 2.2 65.0 50
4 0.6 0.28 0.2 2.4 65.0 50
5 0.6 0.28 0.2 2.6 65.0 50

Options: Jumper wires are available in stranded conductors.

Dropwire No.1,2,6,8 & 10A
No. of Pairs No. of
Cores
Conductor Cross-Section
Area (sq.mm.)
Conductor Insulation
Thickness (mm)
Overall Dia.
(mm)
Conductor
Resistance
at 20°C (Ω/km)
Insulation Resistance
(MΩ/km)
Dropwire No.1
1 2 0.65 0.76 2.7×5.6 48 50
Dropwire No.2
1 2 1.02 1.52 4.44×9.4 62 50
Dropwire No.6
1 2 0.52 0.76 2.5×5.4 122 50
Dropwire No.8
1 1 1.02 1.52 4.44×9.4 21.5 24
Dropwire No.10A
2 4 0.2 0.25 5.5 93.0 50

Drop Wire

Dropwire No.1,2,6,8 & 10A
No. of Pairs No. of
Cores
Conductor Cross-Section
Area (sq.mm.)
Conductor Insulation
Thickness (mm)
Overall Dia.
(mm)
Conductor
Resistance
at 20°C (Ω/km)
Insulation Resistance
(MΩ/km)
Dropwire No.1
1 2 0.65 0.76 2.7×5.6 48 50
Dropwire No.2
1 2 1.02 1.52 4.44×9.4 62 50
Dropwire No.6
1 2 0.52 0.76 2.5×5.4 122 50
Dropwire No.8
1 1 1.02 1.52 4.44×9.4 21.5 24
Dropwire No.10A
2 4 0.2 0.25 5.5 93.0 50

Flat Cables for Submersible Pumps & Motors

Flame Retardant PVC Insulated Sheathed3 Core Flat Submersible Cables For Working Voltage up to 1100 Volts

REFERENCE STANDARDS

  • INTERNATIONAL: BS 6500, BS 6004, DINVDE 0281
  • NATIONAL: IEC 227, IS 694

Conductor: Bright annealed bare copper of high electrolytic grade drawn to fine strands, multi strands bunched together rope shaped wire for uniformity of conductor dia, resistance, dimensions and flexibility etc. The diameter of the conductor is so uniform that strands do not get cut when stripping the insulation thus conductor gives perfect conductivity which eliminates spot heating and sparking.

Insulation: The insulation with a special grade of PVC and outer sheath consists of a highly abrasion resistant PVC compound.

Marking: The Cable are printed with generic marking ELKAY – Submersible

Core Colour: Red, Yellow, Blue

Packing: 100 mts Coils & 500 mts Drums

Sizes, Dimensions and Rating
Normal Area of Conductor Construction Size & Item Insulation Thickness (Nom.) PVC Outer Sheath (Nom) Approx. Overall Dimension (WXT) Current Carrying Capacity @ 40°C Resistance (Max.) per km
Sq.mm. mm. mm. mm. mm. Amp. @ 20°C Ohms.
1.5 22/.3 0.8 1.2 11.9 x 5.5 14 12.10
2.5 36/.3 0.9 1.2 13.85 x 6.15 18 7.41
4.0 56/.3 1.0 1.2 18.8 x 6.8 26 4.95
6.0 84/.3 1.0 1.2 17.3 x 7.3 31 3.30
10.0 140/.3 1.0 1.4 20.5 x 8.7 42 1.91
16.0 226/.3 1.0 1.4 23.65 x 9.75 57 1.21
25.0 354/.3 1.2 2.0 30 x 12.65 72 0.78
35.0 495/.3 1.2 2.0 33.7 x 13.9 90 0.554
50.0 703/.3 1.4 2.2 40.7 x 16.5 105 0.386

Typical Applications
3 core flat cables are suitable for submerible pumps.

Thermo Couple Extension Cable

REFERENCE STANDARDS

  • INTERNATIONAL: BS 5308, ANSI MC 96 1
  • NATIONAL: IS 8784, IS 6720, IS 2054, IS 2055, IS 2056, IS 5831,IS 1554

CONDUCTOR: SPECIAL ALLOYS.

INSULATION

  • PVC SUITABLE FOR70°C/85°C OPERATION
  • MEDIUM/ HIGH DENSITY POLYETHYLENE

FORMATION: MULTI PAIR (UPTO 24 PAIR)

SCREENING: INDIVIDUAL AND OVERALL

  • ALUMINIUM MYLAR WITH 100% COVERAGE & 20% OVERLAP
  • BRAIDING WITH 0.15/0.2/0.3MMATC ELECTROLYTIC TINNED COPPER

DRAIN WIRE: ATC OF SUITABLE DIA ALONG WITH METALLIC SIDE OF SCREEN.

ARMOUR: G.I. WIRE/STRIP AS PER IS: 3975 (OPTIONAL)

INNER/OUTER SHEATH: PVC/FRLS , PVC/LOW HALOGEN VERY LOW SMOKE POLYMER

SPECIAL TESTS: L/R RATIO, THERMO EMF CHARACTER, LOOP RESISTANCE, CAPACITANCE.

INDUCTANCE
Type of Thermo couple Type of Conductor Colour Inductance Micro
H/Mtr. Inductance
ANSI         IS:8784
+ve -ve +ve -ve
EXTENSION
KX +CHROMEL
-ALUMEL
YELLOW RED RED GREEN 4.00
JX +Fe
-Con
WHITE RED RED BLUE 8.00
TX +Cu
-Con
BLUE RED RED BLACK 1.20
EX +CHROMEL
-Con
VIOLET RED RED VIOLET 4.00
COMPENSATING
KX(A)
VX
+Ni/Cr
-Ni/Al
BROWN RED RED GREEN 1.20
SX
VX
+Cu
-CU/Ni
BLACK RED RED WHITE 4.00
FOR CABLES AS PER IS:8784, THE COLOUR OF OUTER SHEATHSHALL BE THE SAME AS OF -Ve CONDUCTOR.
CONDUCTOR DETAILS
LOOP RESISTANCE (OHMS/MTR.)+/-10% @ 20°C
CROSS SEC. CABLE TYPE
AWG DIA (MM) AREA MM² KX VX/KX(A) JK TX SX/RX EX XK
1.381 1.50 0.66 0.40 0.83 0.83
16 1.29 1.81 0.76 0.39 0.46 0.39 0.03 0.97 0.97
18 1.02 0.823 1.21 0.62 0.75 0.62 1.52 1.52
20 0.81 0.50 1.98 0.97 1.20 0.97 0.08 2.50 2.50
20 7X0.31 0.50 1.98 0.97 1.20 0.97 0.08 2.50 2.50